Conductive Corona Treatment Station
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Conductive Corona Treatment Station

Conductive Corona Treatment Station

High-efficiency surface treatment: In the plastic film production workshop, the traditional chemical treatment method requires multiple processes such as soaking and air drying. It takes at least 2 hours to process a roll of BOPP film with a width of 2 meters and a length of 5,000 meters.

Features

 

In plastic film manufacturing, conventional chemical treatment (such as immersion and air drying) requires at least 2 hours to process a roll of BOPP film measuring 2 meters in width and 5,000 meters in length. The Conductive Corona Treatment Station can complete surface modification of materials with the same specifications in just 40 minutes, improving efficiency by up to 200%. This high-speed processing capability is crucial in large-scale production. More importantly, corona treatment eliminates the need for drying time, allowing it to be directly integrated into printing or laminating processes. This removes production delays associated with traditional methods and enables truly continuous, seamless production flow.

 

Advantages

 

The strong adaptability of this equipment provides buyers with real cost savings and production flexibility. In the electronics industry, when handling different orders such as PCB boards and flexible circuit boards, the Conductive Corona Treatment Station can accurately adapt to polyimide films of varying thicknesses, avoiding frequent adjustments due to material differences and reducing changeover time.

In the food packaging sector, addressing the need to switch between materials like aluminum composite films and CPP retort films, this corona system can be effectively configured through a modular electrode design. This allows customers to avoid purchasing separate equipment for different packaging materials. A single production line can meet the packaging needs of multiple categories, significantly improving the return on equipment investment.

For kraft paper processing in the paper industry, customers no longer need to worry about issues like brittleness and color deviation caused by conventional methods. The system utilizes segmented discharge technology, setting appropriate parameters based on kraft paper thickness to improve ink adhesion while controlling whiteness deviation. This helps reduce customer complaints and return rates caused by paper-related problems.

When processing flexible materials such as PVC shrink film, the built-in dynamic tension compensation system monitors and adjusts in real time, resolving wrinkles in packaging caused by uneven treatment. This greatly improves the flatness compliance rate of shrink film packaging products. For rigid materials like stainless steel foil, its unique dual-electrode symmetrical discharge design ensures uniform treatment on both the front and back sides of the foil, meeting stringent requirements for subsequent coating processes and reducing coating waste due to inconsistent material treatment.

 

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Conductive Corona Treatment Station quotation

 

Application scenarios

 

The Conductive Corona Treatment Station is widely used for corona treatment of food packaging films (e.g., for snacks and ready-to-eat foods) to increase surface tension and enhance the clarity and adhesion of printed information. It also serves as essential equipment in the aforementioned fields-electronics, specialty paper, and industrial film processing-providing reliable support for high-quality continuous production.

 

FAQ

 

Q: What is the main function of the corona machine?

A: The surface of the material is modified by corona discharge to increase surface tension and improve adhesion, which is convenient for subsequent printing, coating, bonding and other processes.

Q: What is the core principle of the corona machine?

A: Corona discharge is generated between electrodes using high frequency and high voltage to break the molecular chains on the surface of the material and generate polar groups to achieve surface activation.

Q: Is there any difference between a corona machine and a plasma treatment machine?

A: Yes, the corona machine is mainly used for large-area flat materials, while the plasma treatment machine has a wider range of applications and can process complex three-dimensional structures. The discharge intensity and method are also different.

 

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