Your Professional Corona Generators Supplier

 

HeFeng has been focusing on the design, manufacture and supply of surface treatment equipment for more than 20 years.In response to the mark needs of surface treatment, HeFeng has developed an extensive range of products, including corona treatment systems, plasma treaters, static eliminators, web & sheet cleaning systems, and more for a variety industries, such as aerospace, nanotechnology, photovoltaic, biomedical, rubber & plastic, metal, glass, packaging & printing, building materials, wires & cables, automotive parts and electronics.

 
 
Why Choose Us

Production Equipment

We have Milling Machine, Turning Machine, Engraving Machine, Germany Water Droplet Angle Tester.

Quality Assurance

Hefeng Machinery adheres to strict ISO9001 quality standards, ensuring that all components meet international quality.

Our services

Our team of experts will recommend the most suitable products according to customer needs and provide detailed consultation, we ensure timely delivery, and we provide long-term service support.

Production Market

Our business covers over Main European, Southeast Asia, and American markets, and we have cooperative relationships with some domestic and foreign brands.

 

 

Product Description

 

 

Product Name

Corona Generators

Material

Plastic sprayed iron shell

Output Power

6KW

Input Voltage

AC380V±5%,50/60HZ

Operation Frequency

19 Khz

Output Voltage

15KV

Max Treating Width

600-3500MM

Transformer

Independent Oil Immersed Transformer

Packaging Materials

Wooden Case

Package Dimensions

30*40*85cm 50kg,30*35*30cm 45kg

 

Advantages of Corona Generators

 

 

Ozone resistance: Heat and ozone generated on the dielectric surface have an erosion effect on most materials. This erosion reduces wall thickness and can ultimately result in insufficient dielectric strength and abrupt failure of the system. Dielectric materials used in corona treating applications must have high resistance to heat and ozone.

 

Cut resistance: Corona treaters operate in harsh environments that result in physical abuse that can lead to dielectric failure. Knife cuts, splices, friction from the web, drops, and banging all can have detrimental effects on the dielectric covering. It must be hardy enough to stand up to that abuse.

 

Heat dissipation: As the dielectric-covered roll rotates, it loses heat by radiation and convection. A material that readily dissipates heat is essential. If a dielectric material cannot dissipate heat normally, or if there is insufficient cooling due to the corona system design, burning is possible. Bare roll systems use a forced air cooling method vs. the convection cooling seen on conventional conductive stations. Properly sized dielectric surfaces determined by the correct choice of material are a necessary requirement to avoid heat dissipation.

 

Porosity: Dielectrics materials commonly have problems with porosity despite of the electrode covering. Porosity refers to the air entrapped in the coating, which can be a primary cause of roll failure. Porosity also relates to absorption of moisture, which can result in tracking of the electrical discharge to the ground, causing shutdown of the power source.

 

How Corona Generators Work

 

Corona Discharge:

An electrical current ionizes the air around the object being treated.

Surface Modification:

Charged particles from the plasma attach to the object's surface, altering its chemical properties.

Floor-standing Style Corona Generator

Plasma Formation:

This creates a non-thermal plasma, a gas containing ions and electrons.

Ozone Production:

In ozone generators, the ionized oxygen forms ozone (O3), which then serves as a powerful disinfectant and oxidizing agent.

 

Main Characteristics of Corona Generators

 

It adopts the imported driver circuit and power organ IGBT in the full bridge main Loop.

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Fixedness operating frequency Adjust the width of pulse to adjust the output.

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It has the function of soft-start, which can reduce the pollution to the net and protect the equipment.

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It has kinds of protection such as phase absence protection, over current protection and excess temperature protection.

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The protections of stop-running and rake-opening prevent the rubber roller from burning.

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cheap Floor-standing Style Corona Generator

 

Materials and Ingredients Used in Processing

The operation of corona treatment generators involves the transformation of various materials and ingredients into finished products. Plastics such as polyethylene, polypropylene, and polyvinyl chloride are commonly processed, each offering distinct properties suitable for different applications. Rubber materials, including natural and synthetic variants, are also extensively utilized, especially in automotive and construction industries. Additives such as stabilizers, colorants, and fillers are integrated during processing to enhance material characteristics and product performance. The choice of materials and their compatibility with corona treatment generators directly impacts the quality and durability of the final output, making material selection a critical aspect of the manufacturing process.

 

How to maintain Corona Generators
 

Regularly check the distance between the electrode and the roller to ensure it falls within the standard range.
Periodically clean the electrodes and insulators: You can use a brush or a cloth dipped in alcohol for cleaning, but avoid using corrosive solvents. Regular cleaning, especially during high humidity seasons, is essential.
Avoid collisions and compression during use.
Keep the electrodes dry to maintain optimal discharge performance and prevent potential sparking issues.

China Floor-standing Style Corona Generator factory

Application of Corona Generators

 

Customized Floor-standing Style Corona Generator

High-speed wide blown film, spray bonding, extrusion, printing, compound, glue spreading, coating, box-pasting and other special industries, on the pretreatment of plastic.

 

FAQ

 

 

Q: What are the advantages of corona effect in transmission line?

A: Advantages of Corona Effect
Despite its adverse effects, the Corona Effect offers some operational benefits in power systems: Voltage Equalization: The discharge helps distribute voltage uniformly along the conductor. Surge Protection: Dampens voltage surges by releasing energy during ionization.

Q: What voltage is needed for corona treatment?

A: Corona treatment requires working with high-voltage (10–25 kV), high-frequency (30–50 Hz), electrical fields. Values of 12–20 kV and frequencies of 1–3.8 MHz and 15–40 kHz were also tested. A higher frequency improves the corona treatment effect, whereas low frequency leads to blocking of the films.

Q: What is the principle of corona treatment?

A: The corona treatment process works by applying a high voltage electric discharge to an electrode across an air gap. This creates what is known as a “corona discharge.” This discharge ionizes the air around the material, causing changes to it on a molecular level and increasing the material's surface energy.

Q: How long does corona treatment last?

A: The lifetime of a Corona treatment depends on the treated material and the storage conditions. Since the effects of a Corona treatment tend to degrade over time, the treatment is usually done shortly before the printing, coating, or bonding process begins.

Q: What is corona treatment of metal?

A: Corona treatment works by exposing the surface of the material to a high voltage electrical discharge, which ionizes the air and generates a corona discharge. This modification increases the surface energy and improves the wettability and adhesion properties of the surface.

We're well-known as one of the leading corona generators manufacturers and suppliers in China. Please feel free to buy customized corona generators at competitive price from our factory. Contact us for pricelist and quotation.

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